The existing chilled water coils were likely not selected to perform with the 2019 edition of ASHRAE Standard 90.1: Energy Standard for Buildings Except Low-Rise Residential Buildings required 15°F temperature difference between entering and leaving water temperature. There are several factors to consider including: Existing or proposed design delta T, or lower water return temperatures. Campus Chilled Water System:UNK, UNL and UNO campuses are served by central utility plants operated by the Utility and Energy Management (UEM) department. Upgrading an existing constant flow or primary-secondary flow chilled water plant to a variable primary flow chilled water plant that is connected to a distribution system with three-way valves would result in a constant flow system with a low delta T, for a large range of the chilled water plant’s operation. The chilled water distribution system must be evaluated before a new chiller plant design or existing chiller plant upgrade can be finalized. When considering a heat recovery application, always select the lowest practical heating temperature to meet the needs. To accommodate this lower water temperature, terminal reheat systems can be designed to operate with 110°F water when specified with higher capacity, multiple row heating coils. For example, in a scenario where two chillers are operating, the software may sequence three chilled water pumps online where traditionally there may only be two. There is the obvious reduction in energy usage, which directly translates to dollars saved with the utility company. Two-pipe HVAC chilled water systemsare reasonably energy efficient. Piping is sized to meet a project’s pressure loss, water velocity, and construction cost parameters. The next level of optimization is through standalone software packages, which operate in the background using proprietary algorithms and work in conjunction with the building management system. Changing the three-way control valves to two-way control valves and evaluating the use of two-way pressure independent control valves will solve many of these distribution issues. When specifying a heat recovery chiller, it is important to consider the baseline heating and cooling load profiles of the building to properly size the heat recovery chiller. When the pumping capacity matches the thermal load, it increases the temperature difference between the chilled water supply temperature and chilled water return temperature. The chilled water distribution system must be evaluated before a new chiller plant design or existing chiller plant upgrade can be finalized. Courtesy: SmithGroup. Thermal energy storage systems maximize the use of nighttime charging of the storage tanks when outside wetbulb temperatures are at their lowest, allowing for low cost chilled water production using nighttime off-peak power rates. The distribution pumps (primary pumps for the p-only system and secondary pumps for the p-s system) are fitted with variable speed drives (VSDs). This can result in significant increased hours with full economizer, especially in buildings with high-performance enclosures and most buildings in the shoulder seasons, when envelope loads are low. The district cooling system is comprised of four major subsystems; the production system, the distribution system, the building bridge system, and the building cooling system. The expense to maintain the BTU’s, or to chill the return lines are far higher than the cost to reheat return lines on a heated system. Select condenser water tempera-tures, flow rate, and primary pipe sizes; 5. This may leave the system able to operate at 100% economizer mode only when wetbulb temperatures are at or below 36°F. h�bbd``b`I��A���H0�� "$�H���"���hJe`b���&��` �u By Scott Battles, Jonathan Hulke and Stet Sanborn, ASHRAE Standard 90.1: Energy Standard for Buildings Except Low-Rise Residential Buildings, University of California, Berkeley’s Center for the Built Environment, ASHRAE Standard 55: Thermal Environmental Conditions for Human Occupancy, Weekly merger and acquisition update: January 15, 2021, Top 5 Consulting-Specifying Engineer articles: January 8-14, 2021, Understanding changing data center metrics, Ultra-low temperature storage considerations for COVID-19 vaccines, Case study: University science building control systems, Neurologic institute building trying to redefine patient care. This system is superior to other smaller cooling systems in that it provides highly reliable chilled water service on a continuous year-round basis. 16 Chilled-Water Distribution System. The chilled water is generated and circulated in the primary side, the secondary loops will pull chilled water out of the header to cool the building and then dump the warm return back into the header. Demand Flow is an HVAC optimization solution that reduces energy costs and ensures ongoing operational efficiency, with healthy financial returns and long-term value. The 4-pipe water distribution system is actually two, 2-pipe systems in parallel; each system consisting of its own supply and return main. How Chilled Water Air Conditioning Works. Chilled water can also flow directly to terminal units located in the occupied space. Chilled water is distributed to campus buildings through a single networked system consisting of parallel supply and return piping laid out in a grid configuration. You will develop an understanding of the basic concepts of hydronic system operation and design including piping systems, pipe materials and fittings, centrifugal pumps, terminal units, expansion tanks and water chillers. In a two-pipe system, there are only two pipes connected to the air handlers, chiller and boiler. Typically, heat recovery chillers are designed to provide hot water for space heating at 105°F to 110°F. The components of closed and open hydronic systems. Essentially, the building owner gets heat energy at virtually no cost because it is a byproduct of the cooling process. What this means for a chilled water plant, as dictated by ASHRAE Standard 90.1 and the International Energy Conservation Code, is controlling the associated equipment, whether new or existing, to operate as efficiently as possible and ultimately consume the least amount of energy, while meeting the building needs. The most common types of chiller plant pumping arrangements are constant flow, primary-secondary variable flow and variable primary flow systems. In the remaining hours, the close approach can provide a significant reduction in cooling load on the chillers. These pumps are a very cost-effective way to limit the number of field mounted sensors and controls while minimizing pump energy usage. There are different levels of optimization currently being applied in the industry ranging from simple sequencing of the equipment to the installation of electrical usage metering to enable system adjustments in real time through software. Chilled Water Distribution*. The Designer This chilled-water is then circulated through the entire building by the use of a pump. system; 2. The benefits of waterside economizers increase with warmer chilled water supply temperatures, so they pair especially well with hydronic systems such as radiant cooling, chilled beams and dedicated outdoor air system fan coil boxes, where air-side economizers are either not applicable or not feasible. These can be in many forms when they are connected to a chilled water distribution system. The heat is then rejected from the condenser water loop to the outdoors by a cooling tower. Understanding the actual building load so that equipment can be right-sized is critical. Figure 4: In this example, 80% of annual hours can have the cooling load met with waterside economizer when combined with close approach cooling towers. Maximum and minimum chilled water supply temperatures. Those plants were often designed as constant volume systems, so a load study that considers the actual program of the building is recommended before sizing a plant upgrade and/or replacement. Chillers and constant flow primary pumps are enabled in pairs, making the primary flow rate a step function. Select chilled water distribution . This could also include using control sequences such as pump differential pressure reset and optimum start controls for systems using setback control. Figure 1: Layout of the chilled water distribution system. Typically, these systems are working in parallel with a DOAS system, which is handling dehumidification with a direct expansion system or standalone low-temperature chilled water coil supplied by a separate system. A standard water-cooled chiller operates to remove heat from a chilled water loop and transfers that heat into a condenser water loop. One pipe is used for the water loop, and the other pipe is used for the condenser loop. 1. Chilled-water pump; 17 Distribution piping; 18 Pumping arrangements; 19 Condenser-Water System ~ Cooling tower ~ 20 Condenser-water pumping arrangements; 21 Unit-Level Controls; 24 Application Considerations. Chilled Water Distribution System. Additionally, waterside economizer systems pair well with thermal energy storage systems, especially mild temperature systems serving sensible only cooling systems. The real beauty of waterside economizers is on display when they are paired with mild temperature chilled water systems. endstream endobj startxref It is common that equipment in older chilled water plants were selected based on the peak load and not the total operating range of the plant. The chilled water distribution system includes more than 6 miles of are direct-buried, ductile iron pipes up to 30 inches in diameter. Chiller plant design can have a significant impact on the ongoing operating costs of a building. To help with infection control, clinical spaces within health care facilities are required to have minimum air change rates. Alterations in the existing distribution system are required in many chiller plant upgrades and they should not be overlooked in the proper design of an upgraded plant. Waterside economizer uses the evaporative cooling capacity of the cooling tower to produce cold water that is exchanged through a heat exchanger to provide chilled water that offsets the need for mechanical cooling. Select chilled water temperatures, flow rate, and primary pipe sizes; 3. Chilled water distribution. J ��@����*�;��� (������L�(�W����>��X�@�n�lx���`�@`[�̅�9W��$�~=�aa���Đ�`� ����Y[��+3,��2�=��l&7�t7����``���X���K��+�B� ^��I As radiant systems, chilled beams and DOAS fan coil boxes are designed for sensible cooling only, they do not require low-temperature chilled water and in fact don’t want chilled supply water temperatures which could result in condensation. Heat recovery chillers can provide energy savings in facilities where there is a need for simultaneous heating and cooling, such as hospitality and health care facilities. The system incorporates “closed loops” to allow feeding areas from two directions. Although the typical thermal storage medium is water (or ice for low-temperature chilled water systems), recent research from the University of California, Berkeley’s Center for the Built Environment has shown significant flexibility in mass-radiant cooling systems to support load shifting through controls manipulation alone and the inherent thermal mass of the slab. Equipment manufacturers are also starting to include aspects of optimization into their onboard controls as well. 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